Daglas-Covered Rectangular Copper Conductor
ISO-CU-DGL-F180
CROSS-SECTION & LAYERS
Daglas Insulated Copper Wires
The core and insulation layers are shown to scale as a representation; refer to the datasheet for exact thickness and tolerance values.
APPLICATIONS
Where Is This Product Used?
The gold area in the scenes shows where the conductor sits in the machine.
Electric Motor Factories
In stator and rotor slots; with enamelled round and flat winding wires.
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Power Transmission Facilities
In switchgear and busbar connections; with busbar, rod and braided conductors.
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ALSO Large motor stator windings
Generator windings
Arc-furnace and induction coils
Heavy-duty electromagnets
Product Description
This product follows a two-layer insulation strategy: the thin enamel layer on the conductor provides inter-turn insulation at low thickness, while the daglas yarn braided over it forms mechanical protection and an impregnation-grip surface.
The high fill factor provided by the flat section largely offsets the build increase brought by the braid insulation. The result is a winding that is both compact and mechanically robust; this combination is preferred in the stator windings of large electrical machines.
The thermal class is the joint result of the enamel type and the braid binder; the standard structure is class 180 (H). Conductor dimensions are applied to the IEC 60317 series, and test methods to the IEC 60851 series.
Applications
Large motor stator windings, generator windings, arc-furnace and induction coils, heavy-duty electromagnets.
Related Products
Kapton-Wrapped Round Copper Conductor
ISO-CU-KPT-R240
Glass-Fibre Insulated Rectangular Copper Conductor
ISO-CU-CEL-F180Technical Documentation
| Conductor Material | Electrolytic Copper (Cu-ETP, 99.9%) |
| Standard | IEC 60317 |
| Conductor Size | 2 – 12.5 mm |
| Thickness / Grade | 0.80 – 4.00 mm |
| Surface | Annealed |
| Product Code | ISO-CU-DGL-F180 |
| Thermal Class | Class 180 (H) |
| Build Increase | 0.80 – 4.00 mm |
| Conductor Section | 1.50 – 49.00 mm² |
| Insulation Type | Enamel + daglas iplik braid |
| Winding Type | Braid insulation |
| Test Certificate | IEC 60851 test raporu |
| Impregnation Compatibility | Suitable for VPI and dip impregnation systems |
Flat Daglas-Insulated Conductor Dimension Table
| Width b (mm) | Thickness a (mm) | Corner Radius r (mm) | Section (mm²) | Approx. Weight (kg/km) |
|---|---|---|---|---|
| 2.50 | 1.00 | 0.35 | 2.41 | 21.4 |
| 3.15 | 1.25 | 0.40 | 3.80 | 33.8 |
| 4.00 | 1.60 | 0.50 | 6.19 | 55.0 |
| 5.00 | 2.00 | 0.65 | 9.64 | 85.7 |
| 6.30 | 2.24 | 0.65 | 13.75 | 122.2 |
| 8.00 | 2.50 | 0.80 | 19.45 | 172.9 |
| 10.00 | 3.15 | 0.80 | 30.95 | 275.1 |
| 12.50 | 4.00 | 1.00 | 49.14 | 436.9 |
Our Daglas-Covered Rectangular Copper Conductor product is supplied in accordance with internationally accepted manufacturing and inspection standards. Dimensional tolerances, material chemical analysis and mechanical values meet the requirements of the relevant standard.
- Manufacturing standard: IEC 60317
- Conductor material: Electrolytic Copper (Cu-ETP, 99.9%)
- Thermal class: Class 180 (H)
- Wall thickness: 0.80 – 4.00 mm
- Diameter range: 2 – 12.5 mm
- Visual inspection and dimensional control are carried out before shipment.
If your project requires a different standard, you can consult our technical team for alternative products.
On request, the products we supply are shipped together with an EN 10204 3.1 material certificate. Our quality management system and product documents are updated regularly; batch-based traceability is provided.
Communicating your certificate request at the quotation stage speeds up the shipment process.
ISO 9001:2015 Quality Management System
ISO 14001 Environmental Management System
ISO 45001 Occupational Health and Safety Management System
EN 10204 3.1 Material Certificate
IEC 60317 Declaration of Conformity
IATF 16949 Automotive Quality Management System
REACH Declaration of Conformity
RoHS Declaration of Conformity
Note: The values in the datasheet are nominal. For requests outside the standards and dimensions above, reach us through the quote form; non-catalogue dimensions are planned according to the production schedule.