Metastar Aramid Insulated Rectangular Copper Conductor
ISO-CU-MTS-F220
CROSS-SECTION & LAYERS
Aramid Paper (Nomex®) Insulated Wires
The core and insulation layers are shown to scale as a representation; refer to the datasheet for exact thickness and tolerance values.
APPLICATIONS
Where Is This Product Used?
The gold area in the scenes shows where the conductor sits in the machine.
Distribution Transformer Manufacturers
In distribution and dry-type transformer coils; with enamel, Nomex and film insulated wires.
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Power Transformer Manufacturers
In LV/HV windings and regulation taps; as paper and film insulated conductor.
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ALSO Power transformers where short-circuit strength is critical
Dry-type transformers
Traction transformers
Industrial furnace transformers
Product Description
Metastar type meta-aramid paper is an insulation material combining high-temperature endurance with high tensile strength. Its calendered surface is smooth; this keeps the build increase very consistent along the winding when wound onto the conductor.
Its high mechanical strength helps the insulation stay untorn at moments when short-circuit forces stress the winding. It is therefore preferred in grid and industrial transformers where short-circuit strength is critical.
The paper is assessed to the non-cellulosic electrical paper requirements under IEC 60819. The number of layers and overlap ratio are set to the winding's voltage level and design voltage strength; impregnating resin is applied on request.
Applications
Power transformers where short-circuit strength is critical, dry-type transformers, traction transformers, industrial furnace transformers.
Related Products
Technical Documentation
| Conductor Material | Electrolytic Copper (Cu-ETP, 99.9%) |
| Standard | IEC 60819 |
| Conductor Size | 2 – 16 mm |
| Thickness / Grade | 0.80 – 5.60 mm |
| Surface | Annealed |
| Product Code | ISO-CU-MTS-F220 |
| Thermal Class | Class 220 (R) |
| Build Increase | 0.80 – 5.60 mm |
| Conductor Section | 1.50 – 90.00 mm² |
| Insulation Type | Metastar type meta-aramid paper |
| Winding Type | Helical paper winding, 50% overlap |
| Test Certificate | EN 10204 3.1 + paper declaration of conformity |
| Impregnation Compatibility | VPI sistemlerine uygun |
Metastar Aramid Insulation Structure
| Winding Layer | Tape Width (mm) | Overlap Ratio (%) | Total Build Increase (mm) | Thermal Class |
|---|---|---|---|---|
| 1 layers meta-aramid paper | 15 | 50 | 0.10 | Class 220 (R) |
| 2 layers meta-aramid paper | 20 | 50 | 0.20 | Class 220 (R) |
| 3 layers meta-aramid paper | 20 | 50 | 0.30 | Class 220 (R) |
| 4 layers meta-aramid paper | 25 | 50 | 0.40 | Class 220 (R) |
Our Metastar Aramid Insulated Rectangular Copper Conductor product is supplied in accordance with internationally accepted manufacturing and inspection standards. Dimensional tolerances, material chemical analysis and mechanical values meet the requirements of the relevant standard.
- Manufacturing standard: IEC 60819
- Conductor material: Electrolytic Copper (Cu-ETP, 99.9%)
- Thermal class: Class 220 (R)
- Wall thickness: 0.80 – 5.60 mm
- Diameter range: 2 – 16 mm
- Visual inspection and dimensional control are carried out before shipment.
If your project requires a different standard, you can consult our technical team for alternative products.
On request, the products we supply are shipped together with an EN 10204 3.1 material certificate. Our quality management system and product documents are updated regularly; batch-based traceability is provided.
Communicating your certificate request at the quotation stage speeds up the shipment process.
ISO 9001:2015 Quality Management System
ISO 14001 Environmental Management System
ISO 45001 Occupational Health and Safety Management System
EN 10204 3.1 Material Certificate
IEC 60317 Declaration of Conformity
IATF 16949 Automotive Quality Management System
REACH Declaration of Conformity
RoHS Declaration of Conformity
Note: The values in the datasheet are nominal. For requests outside the standards and dimensions above, reach us through the quote form; non-catalogue dimensions are planned according to the production schedule.