Self-Bonding Enamelled Copper Wire
ISO-CU-EMB-R155
CROSS-SECTION & LAYERS
Flat - Round Enamelled Winding Wires
The core and insulation layers are shown to scale as a representation; refer to the datasheet for exact thickness and tolerance values.
APPLICATIONS
Where Is This Product Used?
Self-supporting coils
Sensor and relay coils
Inductors
Precision measurement coils
Small motor windings
Product Description
Self-bonding enamelled wire is produced by applying a thin adhesive layer, activated by heat or solvent, over the standard enamel layer. When the coil is heated after winding is complete, the layer softens and the turns bond to each other, forming a single-piece, self-supporting structure.
This structure eliminates additional elements such as the coil former (bobbin) and taping; it reduces the winding's dimensions and prevents turn displacement under mechanical vibration. It is widely used in small-volume sensor coils, deflection coils and precision inductors.
Produced to the general requirements of IEC 60317-0-1 and has the Class 155 (F) thermal class. Bonding strength, activation temperature and the breakdown voltage of the enamel substrate are verified by IEC 60851 test methods.
Applications
Self-supporting coils, sensor and relay coils, inductors, precision measurement coils, small motor windings.
Related Products
Enamelled Round Copper Wire
ISO-CU-EMY-R180
Enamelled Rectangular Aluminium Conductor
ISO-AL-EMY-F200
Enamelled Round Aluminium Wire
ISO-AL-EMY-R180Technical Documentation
| Conductor Material | Electrolytic Copper (Cu-ETP, 99.9%) |
| Standard | IEC 60317-0-1 |
| Conductor Size | 0.5 – 2 mm |
| Thickness / Grade | Grade 1 / Grade 2 + bonding layer |
| Surface | Bright |
| Product Code | ISO-CU-EMB-R155 |
| Thermal Class | Class 155 (F) |
| Build Increase | Grade 1 / Grade 2 + bonding layer mm |
| Conductor Section | 0.20 – 3.14 mm² |
| Insulation Type | Polyester enamel + bonding top layer |
| Winding Type | Makara |
| Test Certificate | IEC 60851 test raporu |
| Activation | Thermal (about 180 °C) or with solvent |
Our Self-Bonding Enamelled Copper Wire product is supplied in accordance with internationally accepted manufacturing and inspection standards. Dimensional tolerances, material chemical analysis and mechanical values meet the requirements of the relevant standard.
- Manufacturing standard: IEC 60317-0-1
- Conductor material: Electrolytic Copper (Cu-ETP, 99.9%)
- Thermal class: Class 155 (F)
- Wall thickness: Grade 1 / Grade 2 + bonding layer
- Diameter range: 0.5 – 2 mm
- Visual inspection and dimensional control are carried out before shipment.
If your project requires a different standard, you can consult our technical team for alternative products.
On request, the products we supply are shipped together with an EN 10204 3.1 material certificate. Our quality management system and product documents are updated regularly; batch-based traceability is provided.
Communicating your certificate request at the quotation stage speeds up the shipment process.
ISO 9001:2015 Quality Management System
ISO 14001 Environmental Management System
ISO 45001 Occupational Health and Safety Management System
EN 10204 3.1 Material Certificate
IEC 60317 Declaration of Conformity
IATF 16949 Automotive Quality Management System
REACH Declaration of Conformity
RoHS Declaration of Conformity
Note: The values in the datasheet are nominal. For requests outside the standards and dimensions above, reach us through the quote form; non-catalogue dimensions are planned according to the production schedule.