Enamelled Rectangular Aluminium Conductor
ISO-AL-EMY-F200
CROSS-SECTION & LAYERS
Flat - Round Enamelled Winding Wires
The core and insulation layers are shown to scale as a representation; refer to the datasheet for exact thickness and tolerance values.
APPLICATIONS
Where Is This Product Used?
The gold area in the scenes shows where the conductor sits in the machine.
ALSO Dry-type transformers
Distribution transformer windings
Light coils
Reactors
Generator excitation windings
Product Description
Flat enamelled aluminium conductor is an alternative to its copper counterpart in designs where winding weight and material cost are decisive. A larger section is needed for the same current; in return, total winding weight and handling/assembly load drop markedly.
The oxide layer on the aluminium surface makes the enamel coating's adhesion behaviour different from copper. Surface preparation before coating is therefore a critical production step, and the coating not peeling during winding depends on the control of this step. The polyamide-imide top layer raises friction resistance as well as thermal class.
Produced to the general requirements of IEC 60317-0-5; test methods are based on the IEC 60851 series. Because of the oxide layer at joints, ultrasonic welding or crimp connection is recommended instead of classic soldering.
Applications
Dry-type transformers, distribution transformer windings, light coils, reactors, generator excitation windings.
Related Products
Enamelled Round Copper Wire
ISO-CU-EMY-R180
Enamelled Round Aluminium Wire
ISO-AL-EMY-R180
Enamelled Round Copper Wire - Class 220 (R)
ISO-CU-EMY-R220Technical Documentation
| Conductor Material | EN AW-1370 Aluminium (99.7%) |
| Standard | IEC 60317-0-5 |
| Conductor Size | 3 – 16 mm |
| Thickness / Grade | 1.00 – 5.60 mm |
| Surface | Soft annealed |
| Product Code | ISO-AL-EMY-F200 |
| Thermal Class | Class 200 (N) |
| Build Increase | 1.00 – 5.60 mm |
| Conductor Section | 3.00 – 90.00 mm² |
| Insulation Type | Polyesterimit + polyamid-imit emay |
| Winding Type | Reel / drum |
| Test Certificate | IEC 60851 test raporu |
Flat Enamelled Aluminium Conductor Dimension Table
| Width b (mm) | Thickness a (mm) | Corner Radius r (mm) | Section (mm²) | Approx. Weight (kg/km) |
|---|---|---|---|---|
| 3.15 | 1.25 | 0.40 | 3.80 | 10.3 |
| 4.00 | 1.60 | 0.50 | 6.19 | 16.7 |
| 5.00 | 2.00 | 0.65 | 9.64 | 26.0 |
| 6.30 | 2.24 | 0.65 | 13.75 | 37.1 |
| 8.00 | 2.50 | 0.80 | 19.45 | 52.5 |
| 10.00 | 3.15 | 0.80 | 30.95 | 83.6 |
| 12.50 | 4.00 | 1.00 | 49.14 | 132.7 |
| 16.00 | 5.00 | 1.25 | 78.66 | 212.4 |
Our Enamelled Rectangular Aluminium Conductor product is supplied in accordance with internationally accepted manufacturing and inspection standards. Dimensional tolerances, material chemical analysis and mechanical values meet the requirements of the relevant standard.
- Manufacturing standard: IEC 60317-0-5
- Conductor material: EN AW-1370 Aluminium (99.7%)
- Thermal class: Class 200 (N)
- Wall thickness: 1.00 – 5.60 mm
- Diameter range: 3 – 16 mm
- Visual inspection and dimensional control are carried out before shipment.
If your project requires a different standard, you can consult our technical team for alternative products.
On request, the products we supply are shipped together with an EN 10204 3.1 material certificate. Our quality management system and product documents are updated regularly; batch-based traceability is provided.
Communicating your certificate request at the quotation stage speeds up the shipment process.
ISO 9001:2015 Quality Management System
ISO 14001 Environmental Management System
ISO 45001 Occupational Health and Safety Management System
EN 10204 3.1 Material Certificate
IEC 60317 Declaration of Conformity
IATF 16949 Automotive Quality Management System
REACH Declaration of Conformity
RoHS Declaration of Conformity
Note: The values in the datasheet are nominal. For requests outside the standards and dimensions above, reach us through the quote form; non-catalogue dimensions are planned according to the production schedule.