Enamelled Round Aluminium Wire
ISO-AL-EMY-R180
CROSS-SECTION & LAYERS
Flat - Round Enamelled Winding Wires
The core and insulation layers are shown to scale as a representation; refer to the datasheet for exact thickness and tolerance values.
APPLICATIONS
Where Is This Product Used?
The gold area in the scenes shows where the conductor sits in the machine.
ALSO Home-appliance motors
Small power transformers
Ballast and choke coils
Light generator windings
Product Description
Round enamelled aluminium conductor is preferred in coils where weight and cost are optimised in mass production. Home-appliance motors, small power transformers and lighting ballasts are typical application areas of this product.
Because aluminium's yield strength is lower than copper's, winding tension must be kept within a narrower range; excessive tension causes thinning in the wire and micro-cracks in the enamel layer. In return, the material takes shape more easily and springback is lower in tight-radius windings.
Produced to the general requirements of IEC 60317-0-3. Grade 1 and Grade 2 build options are standard; the continuity, breakdown voltage and flexibility tests under IEC 60851 are applied to every batch.
Applications
Home-appliance motors, small power transformers, ballast and choke coils, light generator windings.
Related Products
Enamelled Round Copper Wire
ISO-CU-EMY-R180
Enamelled Rectangular Aluminium Conductor
ISO-AL-EMY-F200
Enamelled Round Copper Wire - Class 220 (R)
ISO-CU-EMY-R220Technical Documentation
| Conductor Material | EN AW-1350 Aluminium |
| Standard | IEC 60317-0-3 |
| Conductor Size | 1 – 5 mm |
| Thickness / Grade | Grade 1 / Grade 2 |
| Surface | Soft annealed |
| Product Code | ISO-AL-EMY-R180 |
| Thermal Class | Class 180 (H) |
| Build Increase | Grade 1 / Grade 2 mm |
| Conductor Section | 0.79 – 19.60 mm² |
| Insulation Type | Polyesterimit emay |
| Winding Type | DIN 46395 makara |
| Test Certificate | IEC 60851 test raporu |
Round Enamelled Aluminium Wire — Grade 2 Dimension Table
| Nominal Diameter (mm) | Min. Build Increase (mm) | Max. Outer Diameter (mm) | Approx. Weight (kg/km) |
|---|---|---|---|
| 1.00 | 0.055 | 1.093 | 2.12 |
| 1.25 | 0.060 | 1.352 | 3.31 |
| 1.60 | 0.065 | 1.708 | 5.43 |
| 2.00 | 0.070 | 2.120 | 8.48 |
| 2.50 | 0.075 | 2.628 | 13.25 |
| 3.15 | 0.080 | 3.286 | 21.04 |
| 4.00 | 0.085 | 4.145 | 33.93 |
| 5.00 | 0.090 | 5.150 | 53.01 |
Our Enamelled Round Aluminium Wire product is supplied in accordance with internationally accepted manufacturing and inspection standards. Dimensional tolerances, material chemical analysis and mechanical values meet the requirements of the relevant standard.
- Manufacturing standard: IEC 60317-0-3
- Conductor material: EN AW-1350 Aluminium
- Thermal class: Class 180 (H)
- Wall thickness: Grade 1 / Grade 2
- Diameter range: 1 – 5 mm
- Visual inspection and dimensional control are carried out before shipment.
If your project requires a different standard, you can consult our technical team for alternative products.
On request, the products we supply are shipped together with an EN 10204 3.1 material certificate. Our quality management system and product documents are updated regularly; batch-based traceability is provided.
Communicating your certificate request at the quotation stage speeds up the shipment process.
ISO 9001:2015 Quality Management System
ISO 14001 Environmental Management System
ISO 45001 Occupational Health and Safety Management System
EN 10204 3.1 Material Certificate
IEC 60317 Declaration of Conformity
IATF 16949 Automotive Quality Management System
REACH Declaration of Conformity
RoHS Declaration of Conformity
Note: The values in the datasheet are nominal. For requests outside the standards and dimensions above, reach us through the quote form; non-catalogue dimensions are planned according to the production schedule.